| Customization: | Available |
|---|---|
| Application: | Industrial, Medical, Chemical |
| Standard: | GB, ASTM |
|
Still deciding? Get samples of $ !
Request Sample
|
Suppliers with verified business licenses
Audited Supplier Audited by an independent third-party inspection agency
Monel 400 Copper Alloy Wire - Custom Diameter Wire for Corrosive Process Cabling is a solid-solution nickel-copper alloy wire designed for use in highly corrosive industrial environments. Offering excellent resistance to acids, alkalis, seawater, and chemical vapors, this wire is available in a wide range of diameters to support both signal and power cabling needs in challenging processing applications.
With a nickel content of approximately 67%, Monel 400 wire maintains mechanical strength and conductivity under thermal cycling and exposure to aggressive chemicals. It is ideal for use in custom cabling systems, braided assemblies, and flexible conductor integration in refineries, desalination plants, and process control systems.
Customizable in diameter from ultra-fine to heavy-gauge formats
Outstanding corrosion resistance in acidic, alkaline, and saline environments
Maintains ductility and conductivity after prolonged chemical exposure
Easily integrated into custom cable cores, braids, and shields
Non-magnetic and thermally stable under dynamic load conditions
Flexible cabling for chemical processing and acid gas systems
Grounding wires and jumpers for offshore and marine plants
Control and power conductors in corrosive manufacturing lines
Sensor, thermocouple, or actuator leads in fluid control networks
Braiding and EMI shielding for instrumentation in harsh industrial zones
Manufactured according to ASTM B164 / UNS N04400 / EN 2.4360
Typical composition: Ni ~67%, Cu ~30%, Fe ≤2.5%
RoHS / REACH / ISO9001 certified
Diameter precision, surface quality, and mechanical properties 100% tested
Available with MTC, COA, and third-party inspection reports upon request
| Monel Wire Specifications | ||
| Parameter | Single Wire (Solid) | Stranded Wire |
| Conductor Type | Solid | Customization available |
| Diameter | 0.03mm-0.10mm | |
| Conductor Material | Monel 400, 401, 404, K500 | |
| Resistivity | 0.51 Ω⋅mm2/m @ 20°C | |
| Thermal Conductivity | 24.1 W/m•K | |
| Mean Coefficient of Thermal Expansion | 13.9 µm/m-°C | |
| Modulus of Elasticity in Tension | 179 x 10³ Mpa | |
| Melting Temperature | 1350°C | |
| Density | 8.8g/cm³ | |
| Ultimate Tensile Strength | 483-586MPa | |
| Yield Strength (0.2% offset) | 193 MPa min | |
| Elongation | >35% | |
| Certifications | RoHS, REACH, UL (optional) | |
| Packaging | Customized package available | |
| Key Applications | Cable wrap for oil and gas production, Marine components, Chemical processing, Fasteners, Screens | |
Mosstee specializes in high-performance conductor materials, including silver-plated copper wire, nickel-plated copper wire, copper-clad aluminum, copper-clad steel, and aluminum alloy cables, widely used in power, telecommunications, automotive, and new energy industries.
1. Three Decades of Specialized Expertise
As a pure-play wire & cable manufacturer since 1990, we deliver precisely engineered solutions for industrial, energy, and infrastructure applications.
2. Certified Quality Assurance
All products meet UL, CE, and RoHS standards, with ISO 9001-certified manufacturing ensuring 99.97% defect-free delivery across 50+ countries.
3. Eco-Conscious Production
REACH-compliant materials reduce carbon footprint by 30% vs industry average, with 85% recyclable product designs.
Service Excellence
1. 24/7 Technical Support
Dedicated engineers on-call for urgent troubleshooting, with <3hr response time for critical infrastructure projects.
2. Customization from Blueprint to Delivery
• Prototype development in 10-14 days
• Minimum Order Quantity (MOQ) as low as 50 kgs
• OEM/ODM compliant with NEC, IEC & EN standards
3. Transparent Project Management
Assigned account managers provide weekly progress reports with:
4. Risk-Free Trial
Test samples in your application for 90 days - we cover return shipping if unsatisfied.
){kind=link}