40% Iacs, Mil-Std-202 RF-Shielded Core 7X0.16mm Copper-Clad Steel Stranded Wire CCS Cable

Product Description

Product Description

Copper Clad Steel (CCS) wire is a composite material in which a concentric copper cladding is metallurgically bonded to a steel core through a continuous, solid cladding process using pressure rolling for primary bonding. The copper cladding thickness remains constant surrounding the steel core. It measures 6% of the overall wire diameter for 30% conductivity wires and 10% of the overall wire diameter for 40% conductivity wires. Different steel grades for the core result in Dead Soft Annealed, High Strength, and Extra High Strength characteristics. Strand is concentrically stranded cable of one to three layers with a left-hand lay in the outer layer, unless otherwise specified. All individual wires are of the same size. The CCS wire and strand combine the strength of steel with the conductivity and corrosion resistance of copper. These properties make CCS wire and strand ideal for many utility, telecommunication, and general industry applications.

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Product Parameters

TABLE 1. Approximate Short-Time Fusing Currents of Dead Soft Annealed (DSA) CCS Stranded Conductors
 

CONDUCTOR SIZE AWG	DURATION OF CURRENT IN CYCLES OR SECONDS
	3 CYCLES (0.05 SEC)	6 CYCLES (0.10 SEC)	9 CYCLES (0.15 SEC)	30 CYCLES (0.50 SEC)	60 CYCLES (1.0 SEC)	120 CYCLES (2.0 SEC)
	CURRENT IN KA
40% CONDUCTIVITY
19-Wire Stranded
19 No. 5	269.02	190.22	155.32	85.07	60.15	42.54
19 No. 6	213.33	150.85	123.17	67.46	47.70	33.73
19 No. 7	169.17	119.62	97.67	53.50	37.83	26.75
19 No. 8	134.17	94.87	77.46	42.43	30.00	21.21
19 No. 9	106.40	75.23	61.43	33.65	23.79	16.82
7-Wire Stranded
7 No. 4	124.97	88.37	72.15	39.52	27.94	19.76
7 No. 5	99.11	70.08	57.22	31.34	22.16	15.67
7 No. 6	78.60	55.58	45.38	24.85	17.57	12.43
7 No. 7	62.33	44.07	35.98	19.71	13.94	9.85
7 No. 8	49.43	34.95	28.54	15.63	11.05	7.82
7 No. 9	39.20	27.72	22.63	12.40	8.77	6.20
7 No. 10	31.08	21.98	17.95	9.83	6.95	4.91
2 AWG	22.14	15.66	12.79	7.00	4.95	3.50
4 AWG	13.84	9.79	7.99	4.38	3.10	2.19
Single Wire Stranded
2 AWG	28.39	20.07	16.39	8.98	6.35	4.49
4 AWG	17.85	12.62	10.31	5.65	3.99	2.82
6 AWG	11.23	7.94	6.48	3.55	2.51	1.78

 

CONDUCTOR SIZE AWG	DURATION OF CURRENT IN CYCLES OR SECONDS
	3 CYCLES (0.05 SEC)	6 CYCLES (0.10 SEC)	9 CYCLES (0.15 SEC)	30 CYCLES (0.50 SEC)	60 CYCLES (1.0 SEC)	120 CYCLES (2.0 SEC)
	CURRENT IN KA
30% CONDUCTIVITY
19-Wire Stranded
19 No. 5	232.99	164.75	134.52	73.68	52.10	36.84
19 No. 6	184.76	130.65	106.67	58,43	41.31	29.21
19 No. 7	146.52	103.60	84.59	46.33	32.76	23.17
19 No. 8	116.20	82.17	67.09	36.75	25.98	18.37
19 No. 9	92.15	65.16	53.20	29.14	20.60	14.57
7-Wire Stranded
7 No. 4	108.23	76.53	62.49	34.23	24.20	17.11
7 No. 5	85.84	60.70	49.56	27.14	19.19	13.57
7 No. 6	68.07	48.13	39.30	21.53	15.22	10.76
7 No. 7	53.98	38.17	31.17	17.07	12.07	8.54
7 No. 8	42.81	30.27	24.72	13.54	9.57	6.77
7 No. 9	33.95	24.01	19.60	10.74	7.59	5.37
7 No. 10	26.92	19.04	15.54	8.51	6.02	4.26
2 AWG	19.18	13.56	11.07	6.06	4.29	3.03
4 AWG	11.99	8.48	6.92	3.79	2.68	1.90
Single Wire Stranded
2 AWG	24.59	17.38	14.19	7.77	5.50	3.89
4 AWG	15.46	10.93	8.93	4.89	3.46	2.44
6 AWG	9.72	6.88	5.61	3.08	2.17	1.54

TABLE 2. Physical and Electrical Characteristics of Dead Soft Annealed (DSA) CCS Stranded Conductors
 

 

CONDUCTOR SIZE AWG	DIAMETER		MINI BREAKING LOADS				WEIGHT		CROSS SECTION AREA		APPROXIMATE SHORT- TIME FUSING CURRENT AT 30 CYCLES (KA)
			40% COND		30% COND		LBS/KFT	KG/KM
	INCH	MM	LBF	kN	LBF	kN			CMIL	MM2	40% COND	30% COND
19-Wire Stranded
19 No. 5	0.91	23.1	17246	76.7	19402	86.3	1769	2632	628665	318.55	85.07	73.68
19 No. 6	0.81	20.57	13679	60.8	15389	68.5	1403	2088	498636	252.66	67.46	58.43
19 No. 7	0.722	18.33	10853	48.3	12210	54.3	1113	1656	395627	200.47	53.50	46.33
19 No. 8	0.643	16.32	8606	38.3	9682	43.1	883	1314	313733	158.97	42.43	36.75
19 No. 9	0.572	14.53	6821	30.3	7674	34.1	700	1041	248660	126.00	33.65	29.14
7-Wire Stranded
7 No. 4	0.613	15.57	8015	35.7	9017	40.1	819	1218	292169	148.04	39.52	34.23
7 No. 5	0.546	13.86	6354	28.3	7148	31.8	649	966	231613	117.36	31.34	27.14
7 No. 6	0.486	12.34	5040	22.4	5670	25.2	515	766	183708	93.09	24.85	21.53
7 No. 7	0.433	11.00	3998	17.8	4498	20.0	408	608	145757	73.86	19.71	17.07
7 No. 8	0.386	9.79	3171	14.1	3567	15.9	324	482	115586	58.57	15.63	13.54
7 No. 9	0.343	8.72	2513	11.2	2827	12.6	257	382	91612	46.42	12.40	10.74
7 No. 10	0.306	7.76	1994	8.9	2243	10.0	204	303	72685	36.83	9.83	8.51
2 AWG	0.258	6.55	1435	6.4	1614	7.2	145	216	51772	26.23	7.00	6.06
4 AWG	0.204	5.18	897	4.0	1009	4.5	91	135	32368	16.40	4.38	3.79
Single Wire Stranded
2 AWG	0.258	6.54	2023	9.0	2275	10.1	184	274	66358	33.62	8.98	7.77
4 AWG	0.204	5.19	1272	5.7	1431	6.4	116	172	41738	21.15	5.65	4.89
6 AWG	0.162	4.11	800	3.6	900	4.0	73	108	26244	13.30	3.55	3.08

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1. Three Decades of Specialized Expertise
As a pure-play wire & cable manufacturer since 1990, we deliver precisely engineered solutions for industrial, energy, and infrastructure applications.

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