AAC AAAC ACSR Overhead Transmission Line Bare Aluminium Conductors

Product Description

Product Description

Aluminium Alloy Wire

A high-performance conductive material engineered for superior mechanical strength and lightweight properties. Made from precision-drawn AA-8000 series aluminium alloys, this wire combines 60% IACS conductivity with tensile strengths up to 240 MPa, outperforming traditional pure aluminium conductors. Ideal for overhead power transmission lines, automotive harnesses, and aerospace applications where weight reduction is critical.

Key Features:

• Lightweight Design: 30% lighter than copper equivalents, reducing structural load in long-span installations.
• Corrosion Resistance: Anodized surface treatment withstands harsh environments (salt spray, humidity).
• Flexible Processing: Available in diameters 0.5mm-10mm (ASTM B230/B231 compliant).
• Cost Efficiency: 40% lower material cost vs. copper while maintaining 90% conductivity.

• Grade	Primary Composition (%)	Key Properties	Typical Applications
  1350	Al≥99.5%, Fe≤0.4%	Conductivity: 61% IACS, Atmospheric corrosion resistance	Transformer windings/Overhead power lines
  1370	Al≥99.7%, Fe/Si≤0.15%	Ultra-high purity, Conductivity ≥63% IACS	Semiconductor leads/High-frequency transmission cables
  2024	Cu 4.9%, Mg 1.8%	Tensile strength ≥425MPa, Heat resistance (150°C)	Aircraft structures/Aerospace rivets
  2011	Cu 5.5%, Bi/Pb 0.5%	Excellent machinability, High surface finish	Precision optical components
  3003	Mn 1.2%, Mg≤0.1%	Superior formability, Corrosion resistance	Architectural louvers/Liquid storage tanks
  3105	Mn 0.8%, Mg 0.6%	Good weldability, Medium strength	Building materials/Heat sink substrates
  4032	Si 12.5%, Cu 1.0%	Low thermal expansion, High wear resistance	Pistons/High-temperature components
  4043	Si 5.0%, Fe≤0.8%	Crack resistance, Excellent fluidity	Automotive welding wire/Casting repairs
  5083	Mg 4.5%, Mn 0.7%	High weld strength, Cryogenic toughness (-196°C)	LNG tanks/Chemical pipelines
  5056	Mg 5.0%, Mn 0.12%	Tensile strength ≥230MPa, Salt spray resistance	Marine cable sheaths
  6061	Mg 1.0%, Si 0.6%	Heat-treatable, Tensile strength ≥240MPa	Structural frames/Busbar channels
  6063	Mg 0.7%, Si 0.4%	Excellent anodization performance	Window profiles/LED heat sinks
  7075	Zn 6.0%, Mg 2.9%	Ultra-high strength (Tensile ≥524MPa)	Aircraft fasteners/Militar y hardware
  7001	Zn 7.0%, Cu 1.6%	Hardness HRB≥80, Exceptional wear resistance	Load-bearing rivets/Weapon components
  8030	Fe 0.7%, Cu≤0.1%	Creep resistance, Long-term heat resistance (150°C)	Automotive wiring harnesses/High-temperature wires
  8176	Fe 0.6%, Si 0.3%	Modified conductivity ≥60% IACS	Special cable conductors

• Detailed Photos

  

  Product Parameters

  Technical specification of AL1350/8030 conductor
  Section area mm²	No./mm	Construction	Core					1st layer					2nd layer					3rd layer					Max DC resistance @20ºC Ω/km
  			No.	Pitch	OD	S/Z	Tolerance	No.	Pitch	OD	S/Z	Tolerance	No.	Pitch	OD	S/Z	Tolerance	No.	Pitch	OD	S/Z	Tolerance
  10	7/1.33	1+6	1+6	65-75	4.0	S	±0.10	-	-	-	-	-	-	-	-	-	-	-	-	-	-	-	3.08
  16	7/1.74	1+6	1+6	67	4.8	S		-	-	-	-	-	-	-	-	-	-	-	-	-	-	-	1.91
  25	7/2.16	1+6	1+6	85	6.0	S		-	-	-	-	-	-	-	-	-	-	-	-	-	-	-	1.20
  35	7/2.54	1+6	1+6	98	7.0	S		-	-	-	-	-	-	-	-	-	-	-	-	-	-	-	0.868
  50	7/2.88	1+6	1+6	116	8.3	S		-	-	-	-	-	-	-	-	-	-	-	-	-	-	-	0.641
  70	14/2.54	4+10	4	100	5.6	Z	-	10	139	9.9	S	±0.15	-	-	-	-	-	-	-	-	-	-	0.443
  95	19/2.54	1+6+12	1+6	154	7.0	Z	-	12	158	11.5	S		-	-	-	-	-	-	-	-	-	-	0.320
  120	19/2.84	1+6+12	1+6	174	7.9	Z	-	12	179	13.0	S		-	-	-	-	-	-	-	-	-	-	0.253
  150	30/2.54	4+10+16	4	110	5.6	S	-	10	160	10.2	Z	-	16	195	14.5	S	±0.20	-	-	-	-	-	0.206
  185	37/2.54	1+6+12+18	1+6	210	7.0	S	-	12	222	11.7	Z	-	18	224	16.0	S		-	-	-	-	-	0.164
  240	37/2.88	1+6+12+18	1+6	199	8.3	S	-	12	255	13.4	Z	-	18	256	18.3	S		-	-	-	-	-	0.125
  300	37/3.24	1+6+12+18	1+6	227	9.2	S	-	12	280	14.9	Z	-	18	284	20.5	S						±0.30	0.1000
  400	60/2.98	1+6+12+18+23	1+6	199	8.3	Z	-	12	295	13.4	S	-	18	320	18.3	Z	-	23	326	23.3	S		0.0778
  500	60/3.30	1+6+12+18+23	1+6	223	9.3	Z	-	12	332	15.1	S	-	18	368	20.7	Z	-	23	369	26.4	S		0.0605
  630	60/3.70	1+6+12+18+23	1+6	250	10.4	Z	-	12	376	17.1	S	-	18	420	23.6	Z	-	23	421	30.1	S		0.0469
  Note:This TDS is for AL1350/8030 round compact conductor of power cables.

  Keywords:

  Class2 Al alloy wires

 

Packaging & Shipping

Company Profile

Our Advantages

Our Strengths

1. Three Decades of Specialized Expertise
As a pure-play wire & cable manufacturer since 1990, we deliver precisely engineered solutions for industrial, energy, and infrastructure applications.

2. Certified Quality Assurance
All products meet UL, CE, and RoHS standards, with ISO 9001-certified manufacturing ensuring 99.97% defect-free delivery across 50+ countries.

3. Eco-Conscious Production
REACH-compliant materials reduce carbon footprint by 30% vs industry average, with 85% recyclable product designs.

After Sales Service

Service Excellence

1. 24/7 Technical Support
Dedicated engineers on-call for urgent troubleshooting, with <3hr response time for critical infrastructure projects.

2. Customization from Blueprint to Delivery
• Prototype development in 10-14 days
• Minimum Order Quantity (MOQ) as low as 50 kgs
• OEM/ODM compliant with NEC, IEC & EN standards

3. Transparent Project Management
Assigned account managers provide weekly progress reports with:

• Test report
• Production line videos
• Customs clearance updates

4. Risk-Free Trial
Test samples in your application for 90 days - we cover return shipping if unsatisfied.