Customization: | Available |
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Type: | Bare |
Conductor Type: | Solid |
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Copper Clad Steel (CCS) wire is a composite material in which a concentric copper cladding is metallurgically bonded to a steel core through a continuous, solid cladding process using pressure rolling for primary bonding. The copper cladding thickness remains constant surrounding the steel core. It measures 6% of the overall wire diameter for 30% conductivity wires and 10% of the overall wire diameter for 40% conductivity wires. Different steel grades for the core result in Dead Soft Annealed, High Strength, and Extra High Strength characteristics. Strand is concentrically stranded cable of one to three layers with a left-hand lay in the outer layer, unless otherwise specified. All individual wires are of the same size. The CCS wire and strand combine the strength of steel with the conductivity and corrosion resistance of copper. These properties make CCS wire and strand ideal for many utility, telecommunication, and general industry applications.
CONDUCTOR SIZE AWG |
DURATION OF CURRENT IN CYCLES OR SECONDS | |||||
3 CYCLES (0.05 SEC) |
6 CYCLES (0.10 SEC) |
9 CYCLES (0.15 SEC) |
30 CYCLES (0.50 SEC) |
60 CYCLES (1.0 SEC) |
120 CYCLES (2.0 SEC) |
|
CURRENT IN KA | ||||||
40% CONDUCTIVITY | ||||||
19-Wire Stranded | ||||||
19 No. 5 | 269.02 | 190.22 | 155.32 | 85.07 | 60.15 | 42.54 |
19 No. 6 | 213.33 | 150.85 | 123.17 | 67.46 | 47.70 | 33.73 |
19 No. 7 | 169.17 | 119.62 | 97.67 | 53.50 | 37.83 | 26.75 |
19 No. 8 | 134.17 | 94.87 | 77.46 | 42.43 | 30.00 | 21.21 |
19 No. 9 | 106.40 | 75.23 | 61.43 | 33.65 | 23.79 | 16.82 |
7-Wire Stranded | ||||||
7 No. 4 | 124.97 | 88.37 | 72.15 | 39.52 | 27.94 | 19.76 |
7 No. 5 | 99.11 | 70.08 | 57.22 | 31.34 | 22.16 | 15.67 |
7 No. 6 | 78.60 | 55.58 | 45.38 | 24.85 | 17.57 | 12.43 |
7 No. 7 | 62.33 | 44.07 | 35.98 | 19.71 | 13.94 | 9.85 |
7 No. 8 | 49.43 | 34.95 | 28.54 | 15.63 | 11.05 | 7.82 |
7 No. 9 | 39.20 | 27.72 | 22.63 | 12.40 | 8.77 | 6.20 |
7 No. 10 | 31.08 | 21.98 | 17.95 | 9.83 | 6.95 | 4.91 |
2 AWG | 22.14 | 15.66 | 12.79 | 7.00 | 4.95 | 3.50 |
4 AWG | 13.84 | 9.79 | 7.99 | 4.38 | 3.10 | 2.19 |
Single Wire Stranded | ||||||
2 AWG | 28.39 | 20.07 | 16.39 | 8.98 | 6.35 | 4.49 |
4 AWG | 17.85 | 12.62 | 10.31 | 5.65 | 3.99 | 2.82 |
6 AWG | 11.23 | 7.94 | 6.48 | 3.55 | 2.51 | 1.78 |
CONDUCTOR SIZE AWG |
DURATION OF CURRENT IN CYCLES OR SECONDS | |||||
3 CYCLES (0.05 SEC) |
6 CYCLES (0.10 SEC) |
9 CYCLES (0.15 SEC) |
30 CYCLES (0.50 SEC) |
60 CYCLES (1.0 SEC) |
120 CYCLES (2.0 SEC) |
|
CURRENT IN KA | ||||||
30% CONDUCTIVITY | ||||||
19-Wire Stranded | ||||||
19 No. 5 | 232.99 | 164.75 | 134.52 | 73.68 | 52.10 | 36.84 |
19 No. 6 | 184.76 | 130.65 | 106.67 | 58,43 | 41.31 | 29.21 |
19 No. 7 | 146.52 | 103.60 | 84.59 | 46.33 | 32.76 | 23.17 |
19 No. 8 | 116.20 | 82.17 | 67.09 | 36.75 | 25.98 | 18.37 |
19 No. 9 | 92.15 | 65.16 | 53.20 | 29.14 | 20.60 | 14.57 |
7-Wire Stranded | ||||||
7 No. 4 | 108.23 | 76.53 | 62.49 | 34.23 | 24.20 | 17.11 |
7 No. 5 | 85.84 | 60.70 | 49.56 | 27.14 | 19.19 | 13.57 |
7 No. 6 | 68.07 | 48.13 | 39.30 | 21.53 | 15.22 | 10.76 |
7 No. 7 | 53.98 | 38.17 | 31.17 | 17.07 | 12.07 | 8.54 |
7 No. 8 | 42.81 | 30.27 | 24.72 | 13.54 | 9.57 | 6.77 |
7 No. 9 | 33.95 | 24.01 | 19.60 | 10.74 | 7.59 | 5.37 |
7 No. 10 | 26.92 | 19.04 | 15.54 | 8.51 | 6.02 | 4.26 |
2 AWG | 19.18 | 13.56 | 11.07 | 6.06 | 4.29 | 3.03 |
4 AWG | 11.99 | 8.48 | 6.92 | 3.79 | 2.68 | 1.90 |
Single Wire Stranded | ||||||
2 AWG | 24.59 | 17.38 | 14.19 | 7.77 | 5.50 | 3.89 |
4 AWG | 15.46 | 10.93 | 8.93 | 4.89 | 3.46 | 2.44 |
6 AWG | 9.72 | 6.88 | 5.61 | 3.08 | 2.17 | 1.54 |
CONDUCTOR SIZE AWG |
DIAMETER |
MINI BREAKING LOADS | WEIGHT | CROSS SECTION AREA |
APPROXIMATE SHORT- TIME FUSING CURRENT AT 30 CYCLES (KA) |
|||||||
40% COND | 30% COND | LBS/KFT | KG/KM | |||||||||
INCH | MM | LBF | kN | LBF | kN | CMIL | MM2 | 40% COND | 30% COND | |||
19-Wire Stranded | ||||||||||||
19 No. 5 | 0.91 | 23.1 | 17246 | 76.7 | 19402 | 86.3 | 1769 | 2632 | 628665 | 318.55 | 85.07 | 73.68 |
19 No. 6 | 0.81 | 20.57 | 13679 | 60.8 | 15389 | 68.5 | 1403 | 2088 | 498636 | 252.66 | 67.46 | 58.43 |
19 No. 7 | 0.722 | 18.33 | 10853 | 48.3 | 12210 | 54.3 | 1113 | 1656 | 395627 | 200.47 | 53.50 | 46.33 |
19 No. 8 | 0.643 | 16.32 | 8606 | 38.3 | 9682 | 43.1 | 883 | 1314 | 313733 | 158.97 | 42.43 | 36.75 |
19 No. 9 | 0.572 | 14.53 | 6821 | 30.3 | 7674 | 34.1 | 700 | 1041 | 248660 | 126.00 | 33.65 | 29.14 |
7-Wire Stranded | ||||||||||||
7 No. 4 | 0.613 | 15.57 | 8015 | 35.7 | 9017 | 40.1 | 819 | 1218 | 292169 | 148.04 | 39.52 | 34.23 |
7 No. 5 | 0.546 | 13.86 | 6354 | 28.3 | 7148 | 31.8 | 649 | 966 | 231613 | 117.36 | 31.34 | 27.14 |
7 No. 6 | 0.486 | 12.34 | 5040 | 22.4 | 5670 | 25.2 | 515 | 766 | 183708 | 93.09 | 24.85 | 21.53 |
7 No. 7 | 0.433 | 11.00 | 3998 | 17.8 | 4498 | 20.0 | 408 | 608 | 145757 | 73.86 | 19.71 | 17.07 |
7 No. 8 | 0.386 | 9.79 | 3171 | 14.1 | 3567 | 15.9 | 324 | 482 | 115586 | 58.57 | 15.63 | 13.54 |
7 No. 9 | 0.343 | 8.72 | 2513 | 11.2 | 2827 | 12.6 | 257 | 382 | 91612 | 46.42 | 12.40 | 10.74 |
7 No. 10 | 0.306 | 7.76 | 1994 | 8.9 | 2243 | 10.0 | 204 | 303 | 72685 | 36.83 | 9.83 | 8.51 |
2 AWG | 0.258 | 6.55 | 1435 | 6.4 | 1614 | 7.2 | 145 | 216 | 51772 | 26.23 | 7.00 | 6.06 |
4 AWG | 0.204 | 5.18 | 897 | 4.0 | 1009 | 4.5 | 91 | 135 | 32368 | 16.40 | 4.38 | 3.79 |
Single Wire Stranded | ||||||||||||
2 AWG | 0.258 | 6.54 | 2023 | 9.0 | 2275 | 10.1 | 184 | 274 | 66358 | 33.62 | 8.98 | 7.77 |
4 AWG | 0.204 | 5.19 | 1272 | 5.7 | 1431 | 6.4 | 116 | 172 | 41738 | 21.15 | 5.65 | 4.89 |
6 AWG | 0.162 | 4.11 | 800 | 3.6 | 900 | 4.0 | 73 | 108 | 26244 | 13.30 | 3.55 | 3.08 |
Our Strengths
1. Three Decades of Specialized Expertise
As a pure-play wire & cable manufacturer since 1990, we deliver precisely engineered solutions for industrial, energy, and infrastructure applications.
2. Certified Quality Assurance
All products meet UL, CE, and RoHS standards, with ISO 9001-certified manufacturing ensuring 99.97% defect-free delivery across 50+ countries.
3. Eco-Conscious Production
REACH-compliant materials reduce carbon footprint by 30% vs industry average, with 85% recyclable product designs.
Service Excellence
1. 24/7 Technical Support
Dedicated engineers on-call for urgent troubleshooting, with <3hr response time for critical infrastructure projects.
2. Customization from Blueprint to Delivery
• Prototype development in 10-14 days
• Minimum Order Quantity (MOQ) as low as 50 kgs
• OEM/ODM compliant with NEC, IEC & EN standards
3. Transparent Project Management
Assigned account managers provide weekly progress reports with:
4. Risk-Free Trial
Test samples in your application for 90 days - we cover return shipping if unsatisfied.