| Customization: | Available |
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| Type: | Bare |
| Conductor Type: | Solid |
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1.0mm Tinned Copper Alloy Wire - Heavy-Duty Electrical Solutions is designed for power transmission and control wiring systems requiring robust mechanical strength, low resistance, and long-term durability. Built from high-conductivity copper alloy and coated with a uniform tin layer, this wire ensures excellent corrosion resistance, stable current carrying capacity, and strong bonding performance under both crimping and soldering.
It is a preferred solution for heavy-duty electrical connections across industrial, infrastructure, and energy-related applications.
1.0mm diameter supports high current flow and mechanical durability
Tin coating provides enhanced resistance to oxidation, oil, and moisture
Excellent thermal stability and solderability in harsh environments
Strong structure allows for secure crimping, bundling, and routing
Suitable for both indoor control cabinets and outdoor power systems
Power transmission and grounding in industrial electrical panels
Renewable energy cabling in solar and wind systems
Automotive and rail electrical systems with high-load circuits
Electrical distribution in machinery, HVAC, and backup generators
Building infrastructure wiring for commercial and high-rise projects
Material: High-Conductivity Tinned Copper Alloy
Surface Finish: Bright, Smooth Tin-Plated
Diameter: 1.0mm ±0.01mm (heavy-gauge specification)
Compliance: RoHS / ISO9001 / REACH certified manufacturing
Packaging: Heavy-duty spools, bulk coils, or customer-defined formats
| Parameter | Single Strand (Solid) | Stranded Wire |
|---|---|---|
| Conductor Material | High-purity copper (≥99.9%) | High-purity copper (≥99.9%) |
| Tin Plating Thickness | 3-5 μm (ASTM B33 compliant) | 2-4 μm per strand (IEC 60228 compliant) |
| Wire Diameter Range | 0.05mm - 4.0mm | 0.08mm - 6.0mm (stranded diameter) |
| Strand Structure | N/A | 7/0.1mm, 19/0.08mm, etc. (customizable) |
| Cross-Sectional Area | 0.002mm² - 12.5mm² | 0.1mm² - 50mm² (equivalent) |
| Resistivity | ≤0.01724 Ω·mm²/m (20°C, 100% IACS) | ≤0.0178 Ω·mm²/m (20°C, 98% IACS) |
| Tensile Strength | 200-400 MPa (soft/hard temper options) | 150-300 MPa (flexible stranded design) |
| Temperature Range | -40°C to +150°C (UL 1581 certified) | -40°C to +105°C (continuous operation) |
| Solderability | Excellent (tin layer prevents oxidation) | Excellent (uniform tin coating) |
| Applications | PCB jumpers, connectors, sensors | Flexible cables, robotics, automotive wiring |
| Certifications | RoHS, REACH, ASTM B33, IEC 60228 | UL 1581, EN 13602, MIL-W-16878E |
Mosstee specializes in high-performance conductor materials, including silver-plated copper wire, nickel-plated copper wire, copper-clad aluminum, copper-clad steel, and aluminum alloy cables, widely used in power, telecommunications, automotive, and new energy industries.
1. Three Decades of Specialized Expertise
As a pure-play wire & cable manufacturer since 1990, we deliver precisely engineered solutions for industrial, energy, and infrastructure applications.
2. Certified Quality Assurance
All products meet UL, CE, and RoHS standards, with ISO 9001-certified manufacturing ensuring 99.97% defect-free delivery across 50+ countries.
3. Eco-Conscious Production
REACH-compliant materials reduce carbon footprint by 30% vs industry average, with 85% recyclable product designs.
Service Excellence
1. 24/7 Technical Support
Dedicated engineers on-call for urgent troubleshooting, with <3hr response time for critical infrastructure projects.
2. Customization from Blueprint to Delivery
• Prototype development in 10-14 days
• Minimum Order Quantity (MOQ) as low as 50 kgs
• OEM/ODM compliant with NEC, IEC & EN standards
3. Transparent Project Management
Assigned account managers provide weekly progress reports with:
4. Risk-Free Trial
Test samples in your application for 90 days - we cover return shipping if unsatisfied.
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