0.10mm 0.12mm 0.24mm Copper Clad Steel Wire CCS Wire

• Customization: Available
• Type: Bare
• Conductor Type: Stranded
• Application: Overhead, Heating, Underground
• Conductor Material: Copper Clad Steel
• Insulation Material: Bare
• Material Shape: Round Wire
• Range of Application: Automotive Industry, Industrial Robot, Medical Equ
• Certification: ISO9001, CE, RoHS
• Brand: Mosstee
• Length: Customized
• Classification: Stranded/Single
• Wire Core Material: Steel
• Conductivity: 10% to 40%
• Transport Package: Cartons, Pallet, Customized
• Specification: 0.08mm-25mm
• Trademark: Mosstee/OEM
• Origin: China
• HS Code: 7312100000
• Production Capacity: 8000ton/Month

Product Description

Product Description

Copper Clad Steel (CCS) wire is a composite material in which a concentric copper cladding is metallurgically bonded to a steel core through a continuous, solid cladding process using pressure rolling for primary bonding. The copper cladding thickness remains constant surrounding the steel core. It measures 6% of the overall wire diameter for 30% conductivity wires and 10% of the overall wire diameter for 40% conductivity wires. Different steel grades for the core result in Dead Soft Annealed, High Strength, and Extra High Strength characteristics. Strand is concentrically stranded cable of one to three layers with a left-hand lay in the outer layer, unless otherwise specified. All individual wires are of the same size. The CCS wire and strand combine the strength of steel with the conductivity and corrosion resistance of copper. These properties make CCS wire and strand ideal for many utility, telecommunication, and general industry applications.

Products Highlights

1 Stronger Than Copper

The steel component of the CCS wire creates a strong conductor,which can withstand more mechanical abuse than solid copper wire.Its superior mechanical strength makes the CCS wire less likely to be damaged during installation, or from fatigue due to vibration or bending.

2 Easy Installation

The CCS wire and strand have been specially designed with a low carbon steel core to provide the maximum flexibility while maintaining high strength. A special heat treatment process results in a very malleable wire that is easy to handle and install without the need for special tools or equipment. The CCS wire and strand is also lighter than solid copper of the same size.

3 Theft Resistant

Because the copper cladding is permanently bonded to the central steel core, the CCS wire and strand have very little scrap value, discouraging theft and leaving the grounding system intact.

4 Corrosion Resistant

The CCS wire and strand exhibit the same corrosion-resistant properties as copper, while retaining the high strength of steel.

Product Parameters

  

TABLE 1. Approximate Short-Time Fusing Currents of Dead Soft Annealed (DSA) CCS Stranded Conductors
 

CONDUCTOR SIZE AWG	DURATION OF CURRENT IN CYCLES OR SECONDS
	3 CYCLES (0.05 SEC)	6 CYCLES (0.10 SEC)	9 CYCLES (0.15 SEC)	30 CYCLES (0.50 SEC)	60 CYCLES (1.0 SEC)	120 CYCLES (2.0 SEC)
	CURRENT IN KA
40% CONDUCTIVITY
19-Wire Stranded
19 No. 5	269.02	190.22	155.32	85.07	60.15	42.54
19 No. 6	213.33	150.85	123.17	67.46	47.70	33.73
19 No. 7	169.17	119.62	97.67	53.50	37.83	26.75
19 No. 8	134.17	94.87	77.46	42.43	30.00	21.21
19 No. 9	106.40	75.23	61.43	33.65	23.79	16.82
7-Wire Stranded
7 No. 4	124.97	88.37	72.15	39.52	27.94	19.76
7 No. 5	99.11	70.08	57.22	31.34	22.16	15.67
7 No. 6	78.60	55.58	45.38	24.85	17.57	12.43
7 No. 7	62.33	44.07	35.98	19.71	13.94	9.85
7 No. 8	49.43	34.95	28.54	15.63	11.05	7.82
7 No. 9	39.20	27.72	22.63	12.40	8.77	6.20
7 No. 10	31.08	21.98	17.95	9.83	6.95	4.91
2 AWG	22.14	15.66	12.79	7.00	4.95	3.50
4 AWG	13.84	9.79	7.99	4.38	3.10	2.19
Single Wire Stranded
2 AWG	28.39	20.07	16.39	8.98	6.35	4.49
4 AWG	17.85	12.62	10.31	5.65	3.99	2.82
6 AWG	11.23	7.94	6.48	3.55	2.51	1.78

 

CONDUCTOR SIZE AWG	DURATION OF CURRENT IN CYCLES OR SECONDS
	3 CYCLES (0.05 SEC)	6 CYCLES (0.10 SEC)	9 CYCLES (0.15 SEC)	30 CYCLES (0.50 SEC)	60 CYCLES (1.0 SEC)	120 CYCLES (2.0 SEC)
	CURRENT IN KA
30% CONDUCTIVITY
19-Wire Stranded
19 No. 5	232.99	164.75	134.52	73.68	52.10	36.84
19 No. 6	184.76	130.65	106.67	58,43	41.31	29.21
19 No. 7	146.52	103.60	84.59	46.33	32.76	23.17
19 No. 8	116.20	82.17	67.09	36.75	25.98	18.37
19 No. 9	92.15	65.16	53.20	29.14	20.60	14.57
7-Wire Stranded
7 No. 4	108.23	76.53	62.49	34.23	24.20	17.11
7 No. 5	85.84	60.70	49.56	27.14	19.19	13.57
7 No. 6	68.07	48.13	39.30	21.53	15.22	10.76
7 No. 7	53.98	38.17	31.17	17.07	12.07	8.54
7 No. 8	42.81	30.27	24.72	13.54	9.57	6.77
7 No. 9	33.95	24.01	19.60	10.74	7.59	5.37
7 No. 10	26.92	19.04	15.54	8.51	6.02	4.26
2 AWG	19.18	13.56	11.07	6.06	4.29	3.03
4 AWG	11.99	8.48	6.92	3.79	2.68	1.90
Single Wire Stranded
2 AWG	24.59	17.38	14.19	7.77	5.50	3.89
4 AWG	15.46	10.93	8.93	4.89	3.46	2.44
6 AWG	9.72	6.88	5.61	3.08	2.17	1.54

TABLE 2. Physical and Electrical Characteristics of Dead Soft Annealed (DSA) CCS Stranded Conductors
 

CONDUCTOR SIZE AWG	DIAMETER		MINI BREAKING LOADS				WEIGHT		CROSS SECTION AREA		APPROXIMATE SHORT- TIME FUSING CURRENT AT 30 CYCLES (KA)
			40% COND		30% COND		LBS/KFT	KG/KM
	INCH	MM	LBF	kN	LBF	kN			CMIL	MM2	40% COND	30% COND
19-Wire Stranded
19 No. 5	0.91	23.1	17246	76.7	19402	86.3	1769	2632	628665	318.55	85.07	73.68
19 No. 6	0.81	20.57	13679	60.8	15389	68.5	1403	2088	498636	252.66	67.46	58.43
19 No. 7	0.722	18.33	10853	48.3	12210	54.3	1113	1656	395627	200.47	53.50	46.33
19 No. 8	0.643	16.32	8606	38.3	9682	43.1	883	1314	313733	158.97	42.43	36.75
19 No. 9	0.572	14.53	6821	30.3	7674	34.1	700	1041	248660	126.00	33.65	29.14
7-Wire Stranded
7 No. 4	0.613	15.57	8015	35.7	9017	40.1	819	1218	292169	148.04	39.52	34.23
7 No. 5	0.546	13.86	6354	28.3	7148	31.8	649	966	231613	117.36	31.34	27.14
7 No. 6	0.486	12.34	5040	22.4	5670	25.2	515	766	183708	93.09	24.85	21.53
7 No. 7	0.433	11.00	3998	17.8	4498	20.0	408	608	145757	73.86	19.71	17.07
7 No. 8	0.386	9.79	3171	14.1	3567	15.9	324	482	115586	58.57	15.63	13.54
7 No. 9	0.343	8.72	2513	11.2	2827	12.6	257	382	91612	46.42	12.40	10.74
7 No. 10	0.306	7.76	1994	8.9	2243	10.0	204	303	72685	36.83	9.83	8.51
2 AWG	0.258	6.55	1435	6.4	1614	7.2	145	216	51772	26.23	7.00	6.06
4 AWG	0.204	5.18	897	4.0	1009	4.5	91	135	32368	16.40	4.38	3.79
Single Wire Stranded
2 AWG	0.258	6.54	2023	9.0	2275	10.1	184	274	66358	33.62	8.98	7.77
4 AWG	0.204	5.19	1272	5.7	1431	6.4	116	172	41738	21.15	5.65	4.89
6 AWG	0.162	4.11	800	3.6	900	4.0	73	108	26244	13.30	3.55	3.08

 

 

Company Profile

Application

1 Grounding Conductors for Primary Surge Arresters

Selecting Dead Soft Annealed (DSA) CCS wire as the grounding conductor for primary surge arresters allows for the installation of a continuous length of conductor from the arrester to the buried grounding electrode. This practice is not typically recommended with aluminum conductors. The steel core of the DSA CCS ground wire offers a robust path. It can endure more mechanical abuse and is less susceptible to vibration-induced fatigue than copper or aluminum wire.

When DSA CCS wire is used instead of copper, the grounding conductor is significantly less prone to theft. This characteristic is important not only from an economic perspective but also from the standpoint of safety and reliability. Often, the removal of a copper downlead is not noticeable until a surge current causes a failure in the system.

2 Connectors

Standard connectors used for copper wire can be utilized on all CCS products, including exothermic connections.

3 Pole Ground Wire

DSA CCS wire is ideally suited as a downlead on transmission or distribution lines utilizing wood, concrete, or fiberglass poles. Despite its mechanical strength, the pliability of DSA CCS wire allows the downlead to be easily formed from the connection at the overhead ground wire, along the pole, and down to the buried electrode. On metal transmission towers, short lengths of DSA CCS wire are often used to connect the tower legs to driven electrodes.

4 Substation Ground Grid Wire and Fence Grounds

CCS strand 4/0 19-wire dead soft annealed (DSA) copper-clad steel strand brings numerous advantages to the power utility industry for electrical grounding. Both mechanically rugged and flexible, CCS strand is the smarter alternative to solid copper conductors for grounding applications in generation plants, substations, switchyards, and industrial installations. As a grounding conductor, DSA CCS strand is specifically designed to replace 4/0 copper cable at an initial cost savings, while continuing to provide long-term value due to its excellent resistance to fatigue and breakage.

 

 

Certifications

 

Packaging & Shipping

FAQ

1. How can I get a quotation from you?

You can leave us message, and we will reply every message in time. Or you can also find our contact information on contact page.

2. Can I get samples before order?

Yes, of course. we can produce by your samples or technical drawings.

3. What is your delivery time ?

The time of delivery is usually around 1 month(1*40FT as usual). We can send out in 2 days, if it has stock.

4. What is your payment terms?

Our usual payment term is 30% deposite, and rest against B/L. L/C is also acceptatble. EXW, FOB, CFR, CIF, DDU.

5. How can you guarantee what I got will be good?

We are a factory with 100% pre-delivery inspection which guarantees quality. 

6. How do you make our business long-term and good relationship?

We keep good quality and competitive prices to ensure our customers benefit ,We respect every customer as our friend and we sincerely do business and make friends with them. Please feel free to message us if you have any questions about us and our products.

7:What you can get from us?

Copper alloy wire,Silver plated wire(silver coated wire),Nickel plated wire,CCS wire & conductor,CCA wire & conductor,Nickel & Nickel alloy wire,Aluminum alloy wires,Tinned wires,Aramid Fiber,Microwave cable,PTFE cable,ETFE cable,Al flexible cable,EPR cable (07BN4-A-F),Solar cable according to standard 2PfG1169, EN50618, 2PfG2642, UL4703, EN cable (NA2XH) and so on