Customization: | Available |
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Type: | Bare |
Conductor Type: | Single Core |
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Tinned Gold-Plated Copper Alloy Wire - Double Protection for Harsh Environments is engineered to provide enhanced corrosion resistance, mechanical durability, and stable electrical performance in extreme operating conditions. This specialized conductor features a high-conductivity copper alloy core with a dual surface treatment-first tinned for solderability and oxidation resistance, then gold-plated to further strengthen conductivity and long-term stability.
It is the ideal solution for outdoor, marine, aerospace, and industrial applications where reliability under harsh environmental stress is critical.
Dual-layer protection: tin coating for solderability, gold plating for conductivity and corrosion resistance
Excellent mechanical strength and resistance to environmental degradation
Smooth surface finish enhances crimping, bonding, and assembly quality
Extended operational lifespan even in humid, saline, or chemically aggressive environments
Customizable diameter, plating thickness, and tin layer thickness available
Outdoor and marine-grade cable assemblies
Aerospace and defense electronic wiring systems
Industrial automation and control cabling in harsh environments
Renewable energy system wiring (solar, wind turbines)
Medical equipment, automotive electronics exposed to moisture or chemicals
Material: Tinned and Gold-Plated High-Conductivity Copper Alloy
Surface Finish: Smooth, Bright, Double-Coated Protection
Diameter Range: 0.03mm-1.5mm (customizable based on application requirements)
Compliance: RoHS / ISO9001 / REACH certified production standards
Packaging: Industrial-grade reels, coils, or cut-to-length customized formats
Parameter | Single Strand | Stranded Wire |
Core Material | 99.99% Oxygen-Free Copper (Cu-OF) | 7/19/37 strands of Cu-OF twisted |
Plating Thickness | 1-10 μm (24K gold, ASTM B488 compliant) | 2-5 μm per strand (uniform coating) |
Diameter Range | 0.05 mm - 2.0 mm (AWG 40 - 12) | 0.5 mm - 5.0 mm (total cross-section) |
Resistance | ≤1.724 μΩ·cm @ 20°C (bare Cu) | ≤1.75 μΩ·cm (due to stranding loss) |
Flexibility | Moderate (ideal for static applications) | High (5000+ bend cycles, 10D mandrel test) |
Current Rating | 0.5-20 A (depends on diameter) | 10-100 A (enhanced heat dissipation) |
Temperature Range | -65°C to +250°C (non-insulated) | -65°C to +180°C (PVC/PTFE insulated) |
Tensile Strength | 200-400 MPa (annealed Cu) | 150-300 MPa (stranded flexibility) |
Corrosion Resistance | Passes 96hrs salt spray test (ASTM B117) | Passes 144hrs salt spray test (enhanced) |
Certifications | ROHS, REACH, ISO 9001 | ROHS, REACH, UL 1423 (stranded wire) |
Typical Applications | PCB bonding, medical probes, RF shielding | Robotics, EV battery cables, audio systems |
Mosstee specializes in high-performance conductor materials, including silver-plated copper wire, nickel-plated copper wire, copper-clad aluminum, copper-clad steel, and aluminum alloy cables, widely used in power, telecommunications, automotive, and new energy industries.
1. Three Decades of Specialized Expertise
As a pure-play wire & cable manufacturer since 1990, we deliver precisely engineered solutions for industrial, energy, and infrastructure applications.
2. Certified Quality Assurance
All products meet UL, CE, and RoHS standards, with ISO 9001-certified manufacturing ensuring 99.97% defect-free delivery across 50+ countries.
3. Eco-Conscious Production
REACH-compliant materials reduce carbon footprint by 30% vs industry average, with 85% recyclable product designs.
Service Excellence
1. 24/7 Technical Support
Dedicated engineers on-call for urgent troubleshooting, with <3hr response time for critical infrastructure projects.
2. Customization from Blueprint to Delivery
• Prototype development in 10-14 days
• Minimum Order Quantity (MOQ) as low as 50 kgs
• OEM/ODM compliant with NEC, IEC & EN standards
3. Transparent Project Management
Assigned account managers provide weekly progress reports with:
4. Risk-Free Trial
Test samples in your application for 90 days - we cover return shipping if unsatisfied.