| Customization: | Available |
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| Type: | Bare |
| Conductor Type: | Solid |
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High-Performance 8030 Aluminium Alloy Wire - EV Battery Harness is specifically engineered for electric vehicle (EV) power distribution systems, ensuring optimal electrical performance and lightweight efficiency. Manufactured from high-conductivity 8030 Aluminium Alloy, this wire provides exceptional durability, superior tensile strength, and corrosion resistance. Its lightweight construction reduces the overall weight of the vehicle while maintaining high electrical efficiency, crucial for maximizing EV range and power delivery.
With a smooth, oxide-free surface, it minimizes energy loss, enhances current flow, and guarantees stable connections, making it the ideal choice for EV battery harnesses and high-voltage power cabling.
High Electrical Conductivity: Optimized for efficient power transfer in EV battery systems.
Lightweight and Durable: Reduces vehicle weight while maintaining structural integrity.
Corrosion Resistant: Suitable for high-humidity and automotive environments.
Enhanced Flexibility: Ideal for compact and tight battery harness configurations.
Smooth Surface Finish: Prevents oxidation and improves connection stability.
Electric Vehicle (EV) Battery Harnesses
High-Voltage Power Distribution in EVs
Hybrid Electric Vehicle (HEV) Wiring
Automotive Power Management Systems
Battery Pack Interconnections
Material: 8030 Aluminium Alloy
Surface Finish: Smooth, Oxide-Free, Anti-Corrosion
Diameter Range: 0.5mm - 5.0mm (customization available)
Compliance: ISO9001 / CE / CCC / RoHS / VDE / IATF 16949 Certified
Packaging: Precision-wound reels, wooden spools, or custom cut-to-length solutions
| Item | Class2 Aluminium Alloy Wire | Class5 Aluminium Alloy Wire |
| Alloy Type | 1370, 8176, 8030 | 1370, 8176, 8030 |
| Conductivity | ≥61% IACS | ≥60% IACS |
| Tensile Strength | 120 - 150 MPa | 100 - 130 MPa |
| Elongation Rate | 12% - 15% | 15% - 20% |
| Diameter Range | 0.5mm - 5.0mm | 0.5mm - 5.0mm |
| Material Shape | Round Wire, Stranded Wire | Round Wire, Stranded Wire |
| Surface Treatment | Smooth Oxide-Free Surface | Smooth Oxide-Free Surface |
| Application Areas | Overhead Power Lines, Solar Panels, Transformer Winding | Automotive Wiring, Data Centers, High-Flex Cabling |
| Operating Temperature | -65ºC to 150ºC | -65ºC to 150ºC |
| Corrosion Resistance | Excellent | Excellent |
| Certifications | ISO9001, CE, RoHS, VDE, CCC | ISO9001, CE, RoHS, VDE, CCC |
| Packing Method | Plastic Reel, Wooden Spool, Customized | Plastic Reel, Wooden Spool, Customized |
| Common Specifications | 1.5mm, 2.0mm, 3.0mm | 1.0mm, 1.5mm, 2.0mm |
Conductivity: Class2 is optimized for long-distance power transmission with higher conductivity.
Tensile Strength: Class2 provides stronger mechanical strength, suitable for high-tension overhead lines.
Elongation Rate: Class5 has better elongation, ideal for flexible applications like automotive and robotics.
Application Areas: Class2 is primarily used for power transmission, while Class5 is designed for high-performance electronics and automotive wiring.
Mosstee specializes in high-performance conductor materials, including silver-plated copper wire, nickel-plated copper wire, copper-clad aluminum, copper-clad steel, and aluminum alloy cables, widely used in power, telecommunications, automotive, and new energy industries.
1. Three Decades of Specialized Expertise
As a pure-play wire & cable manufacturer since 1990, we deliver precisely engineered solutions for industrial, energy, and infrastructure applications.
2. Certified Quality Assurance
All products meet UL, CE, and RoHS standards, with ISO 9001-certified manufacturing ensuring 99.97% defect-free delivery across 50+ countries.
3. Eco-Conscious Production
REACH-compliant materials reduce carbon footprint by 30% vs industry average, with 85% recyclable product designs.
Service Excellence
1. 24/7 Technical Support
Dedicated engineers on-call for urgent troubleshooting, with <3hr response time for critical infrastructure projects.
2. Customization from Blueprint to Delivery
• Prototype development in 10-14 days
• Minimum Order Quantity (MOQ) as low as 50 kgs
• OEM/ODM compliant with NEC, IEC & EN standards
3. Transparent Project Management
Assigned account managers provide weekly progress reports with:
4. Risk-Free Trial
Test samples in your application for 90 days - we cover return shipping if unsatisfied.
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